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CoffeeAir II Roaster Build
greencardigan
Do you plan to make any changes from your last build? Cement board heat chamber again?
www.greencardigan.com/misc/gifs/ausflag.gif
 
seedlings
greencardigan wrote:
Do you plan to make any changes from your last build? Cement board heat chamber again?


I'll have a new, different blower to design around, but otherwise only slight modifications, especially how the hopper sits on the heater. The hopper will have a wider base and sit shallower in the roaster top. Other than that, pretty much the same.

CHAD
seedlings attached the following image:
13widerbasehopper.jpg

Don't put the cart before the horse. Put the horse in the cart and listen to him say "weeeee" all the way down the hill.
 
seedlings
The CoffeeAirII 2 build is underway.

i206.photobucket.com/albums/bb54/seedlings/CoffeeAirII2hopper.jpg
i206.photobucket.com/albums/bb54/seedlings/CoffeeAirII2frame.jpg

CHAD
Don't put the cart before the horse. Put the horse in the cart and listen to him say "weeeee" all the way down the hill.
 
allenb
Looking good Chad!

Whats the white plastic looking thing inside your enclosure?
1/2 lb and 1 lb drum, Siemens Sirocco fluidbed, presspot, chemex, cajun biggin brewer from the backwoods of Louisiana
 
seedlings
allenb wrote:
Looking good Chad!

Whats the white plastic looking thing inside your enclosure?


The vacuum motor came with a rubber 'shock' mount and a plastic cover. I figured it could help with reducing noise. The inside will be lined with 1.5" rigid industrial fiberglass.

CHAD
Don't put the cart before the horse. Put the horse in the cart and listen to him say "weeeee" all the way down the hill.
 
freshbeans
Looks great!! Is that main housing right-side up?( I'm trying to figure out the dark area hidden behind the blower.) .. Very cool. - Scott
 
seedlings
Right side up, no dark area - it's an optical illusion. There are two black rubber 'bushings' on top, and you're seeing the two square openings to the motor.

CHAD
Don't put the cart before the horse. Put the horse in the cart and listen to him say "weeeee" all the way down the hill.
 
seedlings
The new roaster is 'finished' awaiting decent weather for a test roast.

i206.photobucket.com/albums/bb54/seedlings/CoffeeAirRoaster.jpg

i206.photobucket.com/albums/bb54/seedlings/CoffeeAirRoasterControls.jpg

CHAD
Don't put the cart before the horse. Put the horse in the cart and listen to him say "weeeee" all the way down the hill.
 
greencardigan
Nice! Keep this one and give the old one away? ;)
www.greencardigan.com/misc/gifs/ausflag.gif
 
seedlings
greencardigan wrote:
Nice! Keep this one and give the old one away? ;)


Nope. I was hired to make one like mine. I didn't cut quite as many corners since this was a paying customer.

CHAD
Don't put the cart before the horse. Put the horse in the cart and listen to him say "weeeee" all the way down the hill.
 
allenb
Great looking roaster Chad. I'm envious!

Nice touch with the controls enclosure.

Allen
1/2 lb and 1 lb drum, Siemens Sirocco fluidbed, presspot, chemex, cajun biggin brewer from the backwoods of Louisiana
 
freshbeans
Very Nice! I hope it was profitable as well!
Had you considered a leasing program in the future?
You retain the asset,... steady income(longterm)...scheduled maintainance program,..upgrades, yada,yada,yada. ....I'm jus' sayin'...
-Nice machine! -Scott
 
dja
you could go to the lumber yard and get one of them little pagoda style post toppers and drill some holes in it add some screen wire on the inside to top the bean hopper with.

no legs, hows it gonna walk off in the middle of the night.

if you put a flap inside that is hinged so when you flipped it in to partially close off the hopper you would have an automatice bean dump.
I pour Iron and roast Coffee BeansThumbsUp
If life seems normal your not going fast enough Mario Andrette
 
seedlings
dja wrote:
if you put a flap inside that is hinged so when you flipped it in to partially close off the hopper you would have an automatice bean dump.


That reminds me... I have to put a HANDLE on this one. I mishandled pliers dumping my hopper the other day and lost a pound of 435F coffee on the ground.

CHAD
Don't put the cart before the horse. Put the horse in the cart and listen to him say "weeeee" all the way down the hill.
 
seedlings
freshbeans wrote:
Very Nice! I hope it was profitable as well!
Had you considered a leasing program in the future?
You retain the asset,... steady income(longterm)...scheduled maintainance program,..upgrades, yada,yada,yada. ....I'm jus' sayin'...
-Nice machine! -Scott


Profitable? I dunno yet... spent all the money he sent for parts, but I'm several hours over my original quote... so I hope he's not too frustrated that my guesstimate was off.

CHAD
Don't put the cart before the horse. Put the horse in the cart and listen to him say "weeeee" all the way down the hill.
 
seedlings
Test roast fail. Lost a caulk seam.

CHAD
Don't put the cart before the horse. Put the horse in the cart and listen to him say "weeeee" all the way down the hill.
 
freshbeans
Merely a setback. Did that effect CFM ? -Scott
 
seedlings
freshbeans wrote:
Merely a setback. Did that effect CFM ? -Scott


I'm sure it did. Have to wait 24 hours so I don't blow it again. Retest tonight.

CHAD
Don't put the cart before the horse. Put the horse in the cart and listen to him say "weeeee" all the way down the hill.
 
seedlings
A bar was required across the hopper to keep it from losing heat flowing underneath - the hopper would bounce on occasion from the pressure under 1.2 kilograms (2.65 pounds). Also had to redo the hole pattern. It had the correct number of 1/8" holes, but the holes were spread out over 4 square inches. I had to condense the same number of holes into about 2 square inches for the coffee to circulate properly.

After all that, the roaster can roast 2.65 pounds to second crack in just under 20 minutes. It can roast 1.75 pounds to second crack in 14 minutes.

Hope the customer is satisfied because the next step would have to be adding heat element(s).

CHAD
Don't put the cart before the horse. Put the horse in the cart and listen to him say "weeeee" all the way down the hill.
 
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I can attest to folks being out and about. Me and Julie were out hitting the garden centers for loading flower pots all day. Nice weather! Tomorrow the Kamado/egg gets fired up! bbq

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