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CoffeeAir II Roaster Build
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| greencardigan |
Posted on 04/13/2011 07:47
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Pounder Plus

Posts: 538
Joined: 11/21/2010 20:23
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Do you plan to make any changes from your last build? Cement board heat chamber again?
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Posted on 04/15/2011 06:44
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Administrator EMERITUS

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greencardigan wrote:
Do you plan to make any changes from your last build? Cement board heat chamber again?
I'll have a new, different blower to design around, but otherwise only slight modifications, especially how the hopper sits on the heater. The hopper will have a wider base and sit shallower in the roaster top. Other than that, pretty much the same.
CHAD
seedlings attached the following image:
Don't put the cart before the horse. Put the horse in the cart and listen to him say "weeeee" all the way down the hill.
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Posted on 05/14/2011 20:03
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Administrator EMERITUS

Posts: 4295
Joined: 06/27/2007 11:39
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The CoffeeAirII 2 build is underway.


CHAD
Don't put the cart before the horse. Put the horse in the cart and listen to him say "weeeee" all the way down the hill.
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| allenb |
Posted on 05/15/2011 09:02
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Super Admin
 Fix It Man

Posts: 1474
Joined: 02/23/2010 19:51
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Looking good Chad!
Whats the white plastic looking thing inside your enclosure?
1/2 lb and 1 lb drum, Siemens Sirocco fluidbed, presspot, chemex, cajun biggin brewer from the backwoods of Louisiana
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Posted on 05/15/2011 13:23
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Administrator EMERITUS

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Joined: 06/27/2007 11:39
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allenb wrote:
Looking good Chad!
Whats the white plastic looking thing inside your enclosure?
The vacuum motor came with a rubber 'shock' mount and a plastic cover. I figured it could help with reducing noise. The inside will be lined with 1.5" rigid industrial fiberglass.
CHAD
Don't put the cart before the horse. Put the horse in the cart and listen to him say "weeeee" all the way down the hill.
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| freshbeans |
Posted on 05/16/2011 05:48
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Super Admin
 Reasonable

Posts: 1400
Joined: 03/06/2010 11:10
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Looks great!! Is that main housing right-side up?( I'm trying to figure out the dark area hidden behind the blower.) .. Very cool. - Scott |
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Posted on 05/16/2011 05:52
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Administrator EMERITUS

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Right side up, no dark area - it's an optical illusion. There are two black rubber 'bushings' on top, and you're seeing the two square openings to the motor.
CHAD
Don't put the cart before the horse. Put the horse in the cart and listen to him say "weeeee" all the way down the hill.
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Posted on 05/25/2011 18:39
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Administrator EMERITUS

Posts: 4295
Joined: 06/27/2007 11:39
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The new roaster is 'finished' awaiting decent weather for a test roast.


CHAD
Don't put the cart before the horse. Put the horse in the cart and listen to him say "weeeee" all the way down the hill.
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| greencardigan |
Posted on 05/25/2011 18:48
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Pounder Plus

Posts: 538
Joined: 11/21/2010 20:23
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Nice! Keep this one and give the old one away? ;)
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Posted on 05/25/2011 18:50
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Administrator EMERITUS

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greencardigan wrote:
Nice! Keep this one and give the old one away? ;)
Nope. I was hired to make one like mine. I didn't cut quite as many corners since this was a paying customer.
CHAD
Don't put the cart before the horse. Put the horse in the cart and listen to him say "weeeee" all the way down the hill.
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| allenb |
Posted on 05/25/2011 20:54
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Super Admin
 Fix It Man

Posts: 1474
Joined: 02/23/2010 19:51
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Great looking roaster Chad. I'm envious!
Nice touch with the controls enclosure.
Allen
1/2 lb and 1 lb drum, Siemens Sirocco fluidbed, presspot, chemex, cajun biggin brewer from the backwoods of Louisiana
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| freshbeans |
Posted on 05/26/2011 06:20
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Super Admin
 Reasonable

Posts: 1400
Joined: 03/06/2010 11:10
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Very Nice! I hope it was profitable as well!
Had you considered a leasing program in the future?
You retain the asset,... steady income(longterm)...scheduled maintainance program,..upgrades, yada,yada,yada. ....I'm jus' sayin'...
-Nice machine! -Scott |
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| dja |
Posted on 05/26/2011 07:52
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1 1/2 Pounder

Posts: 734
Joined: 11/07/2008 09:34
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you could go to the lumber yard and get one of them little pagoda style post toppers and drill some holes in it add some screen wire on the inside to top the bean hopper with.
no legs, hows it gonna walk off in the middle of the night.
if you put a flap inside that is hinged so when you flipped it in to partially close off the hopper you would have an automatice bean dump.
I pour Iron and roast Coffee Beans 
If life seems normal your not going fast enough Mario Andrette
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Posted on 05/26/2011 08:22
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Administrator EMERITUS

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dja wrote:
if you put a flap inside that is hinged so when you flipped it in to partially close off the hopper you would have an automatice bean dump.
That reminds me... I have to put a HANDLE on this one. I mishandled pliers dumping my hopper the other day and lost a pound of 435F coffee on the ground.
CHAD
Don't put the cart before the horse. Put the horse in the cart and listen to him say "weeeee" all the way down the hill.
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Posted on 05/26/2011 08:26
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Administrator EMERITUS

Posts: 4295
Joined: 06/27/2007 11:39
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freshbeans wrote:
Very Nice! I hope it was profitable as well!
Had you considered a leasing program in the future?
You retain the asset,... steady income(longterm)...scheduled maintainance program,..upgrades, yada,yada,yada. ....I'm jus' sayin'...
-Nice machine! -Scott
Profitable? I dunno yet... spent all the money he sent for parts, but I'm several hours over my original quote... so I hope he's not too frustrated that my guesstimate was off.
CHAD
Don't put the cart before the horse. Put the horse in the cart and listen to him say "weeeee" all the way down the hill.
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Posted on 05/27/2011 05:51
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Administrator EMERITUS

Posts: 4295
Joined: 06/27/2007 11:39
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Test roast fail. Lost a caulk seam.
CHAD
Don't put the cart before the horse. Put the horse in the cart and listen to him say "weeeee" all the way down the hill.
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| freshbeans |
Posted on 05/27/2011 06:05
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Super Admin
 Reasonable

Posts: 1400
Joined: 03/06/2010 11:10
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Merely a setback. Did that effect CFM ? -Scott |
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Posted on 05/27/2011 08:25
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Administrator EMERITUS

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Joined: 06/27/2007 11:39
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freshbeans wrote:
Merely a setback. Did that effect CFM ? -Scott
I'm sure it did. Have to wait 24 hours so I don't blow it again. Retest tonight.
CHAD
Don't put the cart before the horse. Put the horse in the cart and listen to him say "weeeee" all the way down the hill.
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Posted on 05/30/2011 13:26
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Administrator EMERITUS

Posts: 4295
Joined: 06/27/2007 11:39
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A bar was required across the hopper to keep it from losing heat flowing underneath - the hopper would bounce on occasion from the pressure under 1.2 kilograms (2.65 pounds). Also had to redo the hole pattern. It had the correct number of 1/8" holes, but the holes were spread out over 4 square inches. I had to condense the same number of holes into about 2 square inches for the coffee to circulate properly.
After all that, the roaster can roast 2.65 pounds to second crack in just under 20 minutes. It can roast 1.75 pounds to second crack in 14 minutes.
Hope the customer is satisfied because the next step would have to be adding heat element(s).
CHAD
Don't put the cart before the horse. Put the horse in the cart and listen to him say "weeeee" all the way down the hill.
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