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Homeroasters.org » ALL ABOUT ROASTING » Popcorn Popper roasting
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Another Presto Poplite Popper project
Robert H
After experimenting with and destroying two no name poppers from Ocean State Job Lot (cheap stuff store) I decided to upgrade. The Presto Poplite is readily available and pretty solid compared to anything else I found in local stores. On close inspection I could not see the fire hazard warning that has been posted on this machine. The screen in the bottom has pretty small holes in it that I think are impossible to become clogged with chaff especially while in use (air blowing through it). No more so that only other heat producing machine that is not being used for its intended purpose.
I really like how that machine comes apart and goes back together much easier than the previous poppers I tried. One thing that is really nice is that the base of the cup is part of the blower housing and the side of the cup is separate which makes modifications easy.

As a Quick test, I tossed in ½ cup of beans which roasted to 1st crack in about five min. However; the roast is kind of uneven unless you constantly stir. There is defiantly enough heat and air blowing to continue modding. The arrangement of the air intake creates a hot air pocket in the center of the bean mass. Pushing beans up and out to the sides and back down. The base of the cup tapers down to the air screen. This could create and ideal turnover of beans through the hottest area but as it is, it seems imbalanced. As if some of the beans sort of hang on the side of the air cone rather than get pushed through.

My project is similar to Kurt's http://www.homero...ad_id=2402 which helped me get going.

Project:
Create a schematic

Separate the heat and fan circuits. Control fan with dimmer and control heat with PID (left over from another project). Nothing new here, just following the lead of many before me.

Once that is working, try to tune the system for even roasting at a given temperatures by altering fan speed, tilting etc. eliminating the need to stir.
Slow the roasting process down for longer roast times.

Modify the air flow to achieve optimum bean turn over.

Also, I found a Presto Orville Redenbachers Popper at Sal’s and it looks identical except for color so I grabbed it for spare parts.

Schematic coming shortly.

Robert
 
Robert H
Base Poplite Popper schematic (no modifications)
Robert H attached the following image:
poplitebase2.gif

Edited by Robert H on 06/27/2012 07:46
 
allenb
Hi again Robert.

Once you get the mods done and gain control you'll be very busy for a long time experimenting with all the various profiles you can come up with. In a short time you'll be nailing some excellent roasts and then there's no turning back.BBQ grill
1/2 lb and 1 lb drum, Siemens Sirocco fluidbed, presspot, chemex, cajun biggin brewer from the backwoods of Louisiana
 
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allenb
05/19/2013 19:53
Big Welcome to grenik welcome cup

allenb
05/18/2013 19:26
I can attest to folks being out and about. Me and Julie were out hitting the garden centers for loading flower pots all day. Nice weather! Tomorrow the Kamado/egg gets fired up! bbq

ginny
05/18/2013 17:32
Jack, it is quiet today, I think the lovely day has folks out and about. beach

ginny
05/18/2013 17:31
sbonder welcome cup thanks for joining us...

JackH
05/18/2013 15:28
Quiet here today.

zombie coffee
05/17/2013 11:02
ricksroasters welcome2 thank you for taking time to join us...

allenb
05/15/2013 15:56
nikijack Howdy and Welcome to HRO! Welcome

freshbeans
05/15/2013 13:57
FataMorganaCafe welcome to forum

ginny
05/15/2013 03:04
blong2001 welcome2 thanks for joining us...

ginny
05/14/2013 13:54
that is sweet... thanks for posting lylabrown... smoking for you

Lylabrown
05/14/2013 13:43
Just found this little roaster on youtube: http://youtu.be/i.
..
. Pretty neat!

zombie coffee
05/14/2013 08:26
wildtesla welcome2 thanks for joining us wild...

Koffee Kosmo
05/13/2013 21:30
@ JackH -- it's very easy to make @ less than $2 -- glad to hear the roaster is living up to expectations

JackH
05/13/2013 16:23
KK how are you doing? The KKTO roaster did very well this past winter. Going to try that wire wisk agitator mod of yours.

ginny
05/13/2013 16:03
WyoRoaster Welcome